Industrial Engineer

To work as an large firm as an Productivity Expert and take that firm into cost differentiation by virtue of Industrial Engineering techniques

Instrumental in completing new plant projects. Challenged with increasing product quality, improving process flow and reducing costs while maintaining or improving safety. Tracked hourly and salary manpower levels at each plant. Analyzed validity of additional staffing requests based on year-end targets. Coordinated and interfaced between the project team and plant personnel in layout design, installation review, process validation, and results analysis for the project, scrap, lines capability, and productivity improvements. Used Multiple Activity Chart, standard time generation via synthetics (MOST) & direct observation besides other Industrial Engineering techniques to create work standards. Oversaw Delphi manufacturing systems, lean techniques, and applications to assure better resource utilization. Analyzed productivity trends and manufacturing metrics. Developed documentation and action plans for PFD, PFMEA, and PCP projects. Conducted energy audits. Supervised staff of 35 employees.
• Saved $5,000 per month by improving availability and reducing breakdown maintenance
• Controlled labor costs at two plants, saving $1.9 and $1.6 million.
• Established first preventive maintenance schedule, ensuring optimal equipment operation without costly downtime.
• Was instrumental in developing and implementing efficiency improvement to generate more than 15% improvement through associated cost reductions
• Improved machine utilization from 47% to 81%.
• Overall OEE improved from 32.75% to 73%.
• Redesigned floor layout and achieving overall productivity by 10%
• Reduced Electricity Energy consumption by 9% by ensuring energy efficiency measures

1. Doctor of Philosophy for the thesis “Role of Yoga in Productivity Improvement Among Industrial Workers” from IAMK, Kolkatta , India (2010- 2013)
2. Master of Engineering (Major -Industrial Engineering) with Distinction Class Goa University.(2006- 2008). CGPA - 8.8 out of 10
3. Bachelor of Engineering (Major-Electrical Engineering) with First Class Institution of Engineers (India) 2004.
4. Diploma in Electrical Engineering, Distinction Class, Government Polytechnic, 1997

• Energy Auditor (Government of India), Bureau of Energy Efficiency, India
• Energy Manager (Government of India), Bureau of Energy Efficiency, India
• Six Sigma Black Belt ,
• Mynard Operating Sequence Technique (MOST) ,
• Delphi FMEA
• SMED
• NLP,
• Value Engineering,
• Human Performance Improvement,
• TPM ,
• Design of Ergonomic Work systems,
• Yoga Trainer,